Magnetic Fasteners And Wall Cover System

ABSTRACT

A magnetic fastener and wall covering system include at least one wall panel having a front facing surface, a metallic rear facing surface and a side surface forming any number of different shapes. A plurality of wall fasteners and wall anchors are provided to penetrate and engage a wall. A plurality of magnetic washers are provided having a central aperture for receiving one of the plurality of wall fasteners, and for attracting to the metallic rear surface of the wall panel. The system also includes one or more wall strips having a magnetic top surface and an adhesive back surface.

CROSS-REFERENCE TO RELATED APPLICATIONS

This application claims the benefit of U.S. Application Ser. No.62/344,115 filed on 1 Jun. 2016, the contents of which are incorporatedherein by reference.

TECHNICAL FIELD

The present invention relates generally to wall fasteners, wall platesand wall covers, and more particularly to a magnetic fasteners and wallcover system.

BACKGROUND

The statements in this section merely provide background informationrelated to the present disclosure and may not constitute prior art.

At some point and time, virtually every residential and/or commercialbuilding will encounter an issue that requires a user to repair drywall.In many instances, the need will arise from unintentional damage causedto a wall or other surface. In many other instances, users need toremove a portion of the sheetrock in order to access one or morecomponents located within the walls of the building. Whether it is anelectrical junction box, a pluming line or an HVAC component, the factremains that the drywall must be removed before the same can beaccessed.

Although the process of cutting and removing the drywall is relativelysimple and does not require specialized tools or knowledge, the same isnot true for repairing the wall upon completion of the task. As such,the sheetrock repair industry has been unable to provide a reliable wallrepair system and method that are simple, fast, and strong. Traditionalwall repair systems, for example, include a myriad of supplies andequipment that must be used to repair even small wall holes.Specifically, a typical drywall repair kit includes a curable,setting-type repair compound (or “mud”), drywall tape, sandpaper, acompound spreader, a cutting tool, a mixing tray, a mixing stick,sheetrock replacement panels, and more. Nearly all of these tools andsupplies are required to complete even a relatively minor drywall repairjob.

Moreover, the traditional wall repair methods that use these systems aredifficult and time-consuming. This is because the traditional approachto repairing holes in sheetrock walls requires a series of fairlycomplex steps. Specifically, the traditional approach for repairingdrywall damage begins by mixing the repair compound. Next, the user mustprepare a hole cover out of a sheet of replacement sheetrock that is cutto a size that exactly matches the hole and/or must cut a porous wallpatch or strips of drywall tape must be placed over the hole. Thecurable repair compound is then applied to the damaged wall area overthe new drywall piece, the porous wall patch and/or drywall tape. Oncethe repair compound is applied, it must be allowed to cure.

Unfortunately, even fast-curing repair compounds take approximatelybetween 60-90 minutes to cure. Other repair compounds may take a day ormore to cure. After the compound cures, the repaired area must be sandedflush with the rest of the wall. Following sanding, a texture coat mustbe applied to the repaired area to match the texture of the surroundingwall area. Finally, once the texture coat has dried, the repaired areais painted to match the color of the surrounding wall area.

Although more recent efforts have seen the introduction of pre-mixedpatches which can be adhered over the drywall hole, such items have metwith limited commercial success because the lightweight structure ofsuch patches often results in the same becoming indented or damaged withthe lightest of contact. Moreover, such systems do not allow a user torepeatedly access the drywall opening, as may be the case in instanceswhere periodic maintenance and/or recurring problems occur. As such, theuser must repeat the laborious steps described above each time the needto access the opening are required.

The present invention, directed to a magnetic fastener and wall coveringsystem differs from the conventional art in a number of aspects. Themanner by which will become more apparent in the description whichfollows, particularly when read in conjunction with the accompanyingdrawings.

SUMMARY OF THE INVENTION

The present invention is directed to a magnetic fastener and wallcovering system. One embodiment of the present invention can include atleast one wall panel having a front facing surface, a metallic rearfacing surface and a side surface forming any number of different shapessuch as oval, round, square or rectangle. The wall cover can include anynumber of decorative elements such as a picture, or texturing, so as toallow the cover to blend with a surrounding wall.

The present invention can also include a plurality of wall fasteners andwall anchors that can function alone or together to engage a wall. Aplurality of magnetic washers can be provided. Each of the washers caninclude a central aperture for receiving one of the plurality of wallfasteners, and can function to mate with the metallic rear surface ofthe wall panel when the same is installed onto a wall.

The present invention can also include one or more wall strips having amagnetic top surface and an adhesive back surface. The magnetic surfaceof each of the wall strips can function to mate with the metallic rearsurface of the wall panel when the same is installed onto a wall.

This summary is provided merely to introduce certain concepts and not toidentify key or essential features of the claimed subject matter.

BRIEF DESCRIPTION OF THE DRAWINGS

Presently preferred embodiments are shown in the drawings. It should beappreciated, however, that the invention is not limited to the precisearrangements and instrumentalities shown.

FIG. 1 is an exploded parts view of the magnetic fastener and wallcovering system that is useful for understanding the inventive conceptsdisclosed herein.

FIG. 2A is a front side view of a wall panel of the magnetic fastenerand wall covering system, in accordance with one embodiment of theinvention.

FIG. 2B is a back side view of a wall panel of the magnetic fastener andwall covering system, in accordance with one embodiment of theinvention.

FIG. 3 is a side view of the fastener and magnetic washer of themagnetic fastener and wall covering system, in accordance with oneembodiment of the invention.

FIG. 4 is a perspective view of the magnetic washer of the magneticfastener and wall covering system, in accordance with one embodiment ofthe invention.

FIG. 5 is a perspective view of the wall strip of the magnetic fastenerand wall covering system, in accordance with one embodiment of theinvention.

FIG. 6A is a perspective view of the magnetic fastener and wall coveringsystem in operation, in accordance with one embodiment of the invention.

FIG. 6B is a cross sectional view of the magnetic fastener and wallcovering system in operation, in accordance with one embodiment of theinvention.

FIG. 7A is another perspective view of the magnetic fastener and wallcovering system in operation, in accordance with one embodiment of theinvention.

FIG. 7B is another cross sectional view of the magnetic fastener andwall covering system in operation, in accordance with one embodiment ofthe invention.

DETAILED DESCRIPTION OF THE INVENTION

While the specification concludes with claims defining the features ofthe invention that are regarded as novel, it is believed that theinvention will be better understood from a consideration of thedescription in conjunction with the drawings. As required, detailedembodiments of the present invention are disclosed herein; however, itis to be understood that the disclosed embodiments are merely exemplaryof the invention which can be embodied in various forms. Therefore,specific structural and functional details disclosed herein are not tobe interpreted as limiting, but merely as a basis for the claims and asa representative basis for teaching one skilled in the art to variouslyemploy the inventive arrangements in virtually any appropriatelydetailed structure. Further, the terms and phrases used herein are notintended to be limiting but rather to provide an understandabledescription of the invention.

Although described throughout this document for use with a buildingwall, the inventive concepts are not limiting to any particularapplication or material. As such, the system can be utilized equally onany type of surface such as a wall, floor, ceiling or cabinet in anytype of structure such as a building, mobile home, or vehicle, forexample.

FIGS. 1-7B illustrate various embodiments of a magnetic fastener andwall covering system 10 that are useful for understanding the inventiveconcepts disclosed herein. In each of the drawings, identical referencenumerals are used for like elements of the invention or elements of likefunction. For the sake of clarity, only those reference numerals areshown in the individual figures which are necessary for the descriptionof the respective figure. For purposes of this description, the terms“upper,” “bottom,” “right,” “left,” “front,” “vertical,” “horizontal,”and derivatives thereof shall relate to the invention as oriented inFIG. 1.

FIG. 1 is an exploded parts view of the system components in accordancewith one embodiment. As shown, the system 10 can include, essentially,one or more panels 20, having any number of wall fasteners 30, magneticwashers 40 and/or magnetic attachment strips 50.

As shown in FIGS. 2A and 2B, each of the wall panels 20 can include amain body having a front facing surface 21, a metallic rear facingsurface 22, and a plurality of side surfaces 23. In various embodiments,raised edges 24 can be provided along the outside periphery of the rearfacing surface 22 and can provide a separation distance 26 between therear facing surface 22 and the wall 1 onto which the panel is to beinstalled (see FIGS. 6B and 7B).

As described herein, the panel can include any number of different sizesand shapes, such as square, rectangular or circle, for example, and canbe constructed from any number of different materials such as plastic,metal, wood and/or composites, for example. In various embodiments, thepanel can include a two-material construction, wherein the front facingsurface 21 is constructed from plastic having a color and texture thatmatches traditional drywall, and the rear facing surface 22 isconstructed from a sheet of thin metal. In such an instance, thesematerials can be permanently secured together in accordance with anyknown manufacturing process such as welding, casting or through the useof adhesives, for example.

In addition to the above, the panel 20 can also include any number ofdecorative elements 25 such as various colors, markings, words, shapes,symbols, logos, designs, lights, types of materials, texturing ofmaterials, patterns, images, and/or photographs, for example. Suchdecorative elements can be secured onto and/or into the main body inaccordance with known techniques so as to be flush with the surface ofthe main body or can be raised/protruding outward from the main body soas to give a three dimensional effect.

In this regard, the decorative elements can be provided to make thepanel stand out from the surrounding wall by providing a picture, forexample, or can be provided to make the panel blend in with thesurrounding wall by providing a textured surface that matches drywalltexture. In such an embodiment, the front facing surface will preferablyinclude a material that is suitable for receiving and retaining paint,so as to allow a user to paint the panel to match the color of the wall.

The plurality of wall fasteners 30 can include or comprise any number ofdifferent elements that are capable of being secured onto or withinbuilding materials such as drywall/sheetrock, block and/or wood, forexample. As shown in FIG. 3, the fasteners 30 can include any number ofelongated screws 31 having a main body 31 a, a screw head 31 b and aplurality of screw threads 31 c along the length of the screw body. Thefasteners 30 can also include any number of generally hollow andexpandable wall anchors 35 having an opening 35 a for receiving thescrew 31 and a body 35 b which can expand behind the surface of abuilding wall. Several nonlimiting examples of wall anchors can include,for example, expanding plastic anchors, lag screw shields, expanding,toggle wing, wedge and/or drywall self-drilling anchors, for example. Ofcourse, in various embodiments, the screw threads 31c of the screws 31can be constructed to grip a particular building material such as woodstuds, for example, in order to be secured directly onto a wall withoutthe use of an anchor 35.

Each of the magnetized washers 40 can include a generally circularshaped body 41 having a central aperture 42 a top surface 43 and abottom surface 44. The washer can be constructed from any type of metaland can be magnetized in accordance with known processes. The washer caninclude any number of different sizes (e.g., diameter of the main body)and/or thicknesses (e.g., distance from the top surface 43 to the bottomsurface 44). In either instance, the central aperture 42 can include adimension that is suitable for receiving the main body 31 a and screwthreads 31 c, but that is less than the dimension of the screw head 31 bof the same screw 31.

As shown in FIG. 4, one embodiment of the washer 40 can include a raisedouter periphery 43 a that is greater than the depth/height of the screwhead 31 b, so as to allow the screw head of any screw positioned withinthe aperture 42 to be located flush with, or entirely beneath the outerperiphery 43 a. As will be shown and described below, such a featureensures that no matter how many wall fasteners are being utilized, eachone will have a smooth magnetic outer surface providing an identicalseparation distance 26 (see FIGS. 6B and 7B) between the wall 5 and themetallic rear facing surface 22 of the wall plate 20. Moreover, byproviding washers of various thicknesses, a user can select theseparation distance, wherein selecting a plurality of thicker washersprovides a greater separation distance than a plurality of thinnerwashers.

As shown in FIG. 5, the system can also include a plurality of wallstrips 50 each having a magnetized top surface 51 and a back surface 52that is covered with an adhesive 52 a such as glue or resin, forexample. The strip can be provided with a removable covering layer 53until ready for use. Each of the strips can be provided in any length,width and/or thickness, and can allow the system to be utilized on wallsand other surfaces such as tiles, for example, where it is preferable toutilize a peel-and-stick type of fastener in addition to, or in lieu ofthe above described fasteners 30.

FIGS. 6A and 6B illustrate one embodiment of the system 10 in operationto cover an opening 5 in a wall 1. As shown, one or more of the wallfasteners 30 having a magnetic washer 40 can be screwed into the drywall1 at locations adjacent to the opening 5. If a stud 2 is present, thescrew 31 can be secured directly to the stud, otherwise a wall anchor 35can be used. Next, the user can select a panel 20 having a shape andsize that is suitable for covering the opening 5. Upon selecting thepanel, the user can simply place the metallic rear facing surface 21next to the magnetic washers 40, and the magnets will pull the panelagainst the wall and secure the same thereon.

Likewise, FIGS. 7A and 7B illustrate one of the system 10 in operationto cover a damaged portion 500 of a tile wall 100. As shown, one or moreof the magnetic strips can be adhered to the tile wall 100 by removingthe protective layer and pressing the same onto the wall. Next, the usercan select a panel 20 having a shape and size that is suitable forcovering the damaged tile members 500. In the present example, theselected panel includes markings 25 in the form of a picture thatmatches the design of the tile wall 100, so as to allow the panel toblend in with the wall. Upon selecting the panel, the user can simplyplace the metallic rear facing surface 21 next to the magnetized topsurface 51, and the magnetized surfaces will pull the panel against thewall and secure the same thereon.

As such, the system 10 can be utilized to quickly and easily positionany number of wall panels along a wall or other type of structure forany number of different reasons. Moreover, as the fasteners 30 and 50can each engage the entire rear facing surface of the panel, the systemadvantageously does not require a user to precisely measure distances onor about the wall, or to ensure that the fasteners are level with eachother. Such a feature represents a substantial improvement to theconventional systems and allows users a simple and cost effective meansfor covering walls without requiring specialized tools or knowledge.

As described herein, one or more elements of the system 10 can besecured together utilizing any number of known attachment means such as,for example, glue, compression fittings and welds, among others.Moreover, although the above embodiments have been described asincluding separate individual elements, the inventive concepts disclosedherein are not so limiting. To this end, one of skill in the art willrecognize that one or more individual elements such as the screw 31 andthe washer 40, for example, may be formed together as one continuouselement, either through manufacturing processes, such as welding,casting, or molding, or through the use of a singular piece of materialmilled or machined with the aforementioned components formingidentifiable sections thereof.

As to a further description of the manner and use of the presentinvention, the same should be apparent from the above description.Accordingly, no further discussion relating to the manner of usage andoperation will be provided.

The terminology used herein is for the purpose of describing particularembodiments only and is not intended to be limiting of the invention. Asused herein, the singular forms “a,” “an,” and “the” are intended toinclude the plural forms as well, unless the context clearly indicatesotherwise. It will be further understood that the terms “comprises”and/or “comprising,” when used in this specification, specify thepresence of stated features, integers, steps, operations, elements,and/or components, but do not preclude the presence or addition of oneor more other features, integers, steps, operations, elements,components, and/or groups thereof.

The corresponding structures, materials, acts, and equivalents of allmeans or step plus function elements in the claims below are intended toinclude any structure, material, or act for performing the function incombination with other claimed elements as specifically claimed. Thedescription of the present invention has been presented for purposes ofillustration and description, but is not intended to be exhaustive orlimited to the invention in the form disclosed. Many modifications andvariations will be apparent to those of ordinary skill in the artwithout departing from the scope and spirit of the invention. Theembodiment was chosen and described in order to best explain theprinciples of the invention and the practical application, and to enableothers of ordinary skill in the art to understand the invention forvarious embodiments with various modifications as are suited to theparticular use contemplated.

1. A wall covering system, comprising: at least one unitary wall panelhaving a front facing surface, a side surface, and a rear facing surfacehaving a metallic element along an entirety thereof; a plurality of wallfasteners that are configured to engage a wall; a first plurality ofmagnetic washers, each consisting of: a generally circular shapedmagnetized body having a central aperture for receiving one of theplurality of wall fasteners, a top surface that is configured to engagethe metallic element along the entirety of the rear facing surface ofthe at least one unitary wall panel, and a first thickness; and a secondplurality of magnetic washers, each consisting of: a generally circularshaped magnetized body having a central aperture for receiving one ofthe plurality of wall fasteners, a top surface that is configured toengage the metallic element along the entirety of the rear facingsurface of the at least one unitary wall panel, and a second thickness,wherein the first thickness is less than the second thickness, andwherein each of the first plurality of magnetized washers and the secondplurality of magnetized washers are configured to function alone, or incombination to provide a variable separation distance between the atleast one unitary wall panel and the wall.
 2. The system of claim 1,further comprising: a plurality of raised edges that are disposed alongan outside periphery of the rear facing surface of the at least one wallpanel, said raised edges functioning to span the separation distancebetween the rear facing surface and the wall.
 3. The system of claim 1,wherein the plurality of wall fasteners include, an elongated screwhaving a main body, a screw head and a plurality of screw threads. 4.The system of claim 3, further comprising: a plurality of wall anchors,each of said anchors being configured to receive one of the elongatedscrews and to expand within a wall.
 5. (canceled)
 6. The system of claim1, wherein the at least one wall panel includes a plurality of wallpanels each having a different shape and size.
 7. The system of claim 1,further comprising: a plurality of wall strips, each of said stripsincluding a magnetized top surface, and an adhesive backed bottomsurface, wherein the magnetized top surface is configured to engage themetallic rear facing surface of the at least one wall panel.
 8. Thesystem of claim 1, wherein the at least one wall panel includes a shapecomprising, at least one of, a circle, a rectangle and a square.
 9. Thesystem of claim 1, further comprising: decorative elements that aredisposed along the at least one wall panel.
 10. The system of claim 9,wherein the decorative elements include a picture.
 11. A wall coveringsystem, consisting of: at least one unitary wall panel having a frontfacing surface, a side surface, and a rear facing surface having ametallic element along an entirety thereof; a plurality of wallfasteners that are configured to engage a wall; a first plurality ofmagnetic washers, each consisting of a generally circular shapedmagnetized body having a central aperture for receiving one of theplurality of wall fasteners, a top surface that is configured to engagethe metallic element along the entirety of the rear facing surface ofthe at least one unitary wall panel, and a first thickness; and a secondplurality of magnetic washers, each consisting of a generally circularshaped magnetized body having a central aperture for receiving one ofthe plurality of wall fasteners, a top surface that is configured toengage the metallic element along the entirety of the rear facingsurface of the at least one unitary wall panel, and a second thickness,wherein said first thickness is less than a second thickness, andwherein said first thickness and second thickness define a separationdistance between the at least one unitary wall panel and a wall.
 12. Awall covering system, comprising: at least one unitary wall panel havinga front facing surface, a side surface, and a rear facing surface havinga metallic element along an entirety thereof; a plurality of wallstrips, each of said strips including a magnetized top surface and anadhesive backed bottom surface, wherein the magnetized top surface isconfigured to engage the metallic element along the entirety of the rearfacing surface of the at least one unitary wall panel; a first pluralityof magnetic washers, each consisting of a generally circular shapedmagnetized body having a central aperture for receiving one of theplurality of wall fasteners, a top surface that is configured to engagethe metallic element along the entirety of the rear facing surface ofthe at least one unitary wall panel, and a first thickness; and a secondplurality of magnetic washers, each consisting of a generally circularshaped magnetized body having a central aperture for receiving one ofthe plurality of wall fasteners, a top surface that is configured toengage the metallic element along the entirety of the rear facingsurface of the at least one unitary wall panel, and a second thickness,wherein said first thickness is less than a second thickness, andwherein said first thickness and second thickness define a separationdistance between the at least one unitary wall panel and a wall.